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Mines to Mills Integrated Steel Plant
The reason for our superior quality products and service can be attributed to the fact that we have a forward and backward, Mines to Mills integrated steel plant. This ensures that we have complete control over the entire process to achieve physical properties and chemical compositions to surpass BIS standards to manufacture merit quality steel. Having an integrated steel plant also ensures that we have complete control over quality, costs and timely delivery.
MS LIFE 600 is produced through a combination of superior processes in our state-of-the-art integrated steel plant. The steel for MS LIFE 600 is produced through primary steel making route, using iron ore. It is subsequently processed through the furnace and the virgin steel is refined to the fullest extent and continuously cast into billets. The resultant virgin steel is of superior quality containing no harmful ingredients and ensures the desired and consistent properties in the rebars. Cast billets are hot rolled in fully automated rolling mills equipped with controlled process monitoring devices to ensure uniform properties in each rebar.
All our rolling mills are fully modernized with latest rolling technologies employing state-of-the-art tungsten carbide rolls in place of conventional steel rolls which ensure excellent dimensional tolerance and surface finish.
Hence, the resultant steel has a fine finish, higher strength and superior quality.
The process of manufacturing TMT Steel Bars at MS Life starts from sourcing the best raw materials from the worlds’ best mines which is Iron Ore, Coal, and Dolomite. These raw material is then sent to KLIN unit where it is converted into sponge Iron. The material then becomes pliable and suitable to be shaped in any desired form in the DRI unit. Once it is out of the DRI unit, the material is then tested with chemical processes which begins within the continuous billet caster. The billets are then shaped into TMT Bars which are strong and resilient. The final testing ensures the quality output. The steel is also cut and bent to desired shape. Finally,the material is dispatched throughout India.